In situ reactive blending to prepare polystyrene-clay and polypropylene-clay nanocomposites

Nanocomposites of polystyrene and polypropylene with organically-modified clay may be prepared by melt blending in a Brabender mixer the clay and the polymer. The presence of maleic anhydride increases the likelihood of nanocomposite formation for polystyrene but is less important for polypropylene. The materials that result are immiscible materials, in that the clay is not uniformly distributed throughout the polymer matrix, but there is polymer inserted between the clay layers. The results from cone calorimetry suggest that nanocomposite formation has occurred, since there is a significant reduction in the peak heat release rate

A Stibonium-Modified Clay and its Polystyrene Nanocomposite

Triphenylhexadecylstibonium trifluoromethylsulfonate has been prepared and ion-exchanged with sodium montmorillonite to obtain a new organically-modified clay. The clay has higher thermal stability than an ammonium clay; only a portion of the alkyl chain is lost during degradation and all of the antimony is retained. This clay has been used to prepare a polystyrene nanocomposite in which the clay is not uniformly distributed throughout the polymer. Nonetheless the polymer does insert into the clay layers and the d-spacing of the clay expands from 2.0 to 3.0 nm. The enhanced thermal stability of this system may mean that it could be useful for polymers which must be processed at temperatures above that at which the ammonium clays undergo degradation

Polystyrene Nanocomposites Based on Quinolinium and Pyridinium Surfactants

In this paper pyridine and quinoline-containing salts were employed to modify montmorillonite. TGA analysis shows that the quinolinium modified clay has a higher thermal stability than the pyridinium modified clay. Polystyrene nanocomposites were prepared by in situ bulk polymerisation and direct melt blending using both clays. The X-ray diffraction and transmission electron microscopy results show the formation of intercalated structures. The 50% degradation temperature of the nanocomposites is increased and so is the amount of char from TGA analysis compared to the virgin polymer. Cone calorimetric results indicate that clay reduces the peak heat release rate and average mass loss rate and thus lowers the flammability of the polymer

An XPS investigation of thermal degradation and charring on poly(vinyl chloride)–clay nanocomposites

More information concerning the thermal degradation and charring of nanocomposites of poly(vinyl chloride), dioctyl phthalate and clay has been obtained by the use of X-ray photoelectron spectroscopy and the acquisition of the carbon (C1s), chlorine (Cl2p), and oxygen (O1s) spectra. In the cases of polystyrene–clay and poly(methyl methacrylate)–clay nanocomposites, it has been shown that the clay migrates to the surface as the temperature is raised and the polymer degrades, thereby confirming the barrier properties as a mechanism by which these materials function. For PVC–clay nanocomposites the surface at high temperatures is dominated by carbon, and not the oxygen of the clay. The presence of the clay does retard the chain-stripping degradation of the PVC and the enhanced char formation accounts for the observation of enrichment of carbon

Flame-retarded Polystyrene: Investigating Chemical Interactions between Ammonium Polyphosphate and MgAl Layered Double Hydroxide

Potential flame retardants, MgAl-LDH and ammonium polyphosphate (APP), were added to neat polystyrene (PS) individually or in combinations at weight fractions no greater than 10%. Structural morphologies of MgAl-LDH and the corresponding PS nanocomposites were established via X-ray diffraction (XRD) and transmission electron microscopy (TEM). Thermogravimetric analysis (TGA) and cone calorimetry were used to study the thermal stability and fire performance of the composites. Time to ignition is greatly reduced for PS composites when compared to the virgin polymer. Synergistic effects were observed in both TGA and cone calorimetry for formulations containing both MgAl-LDH and APP. Physical and chemical interactions between MgAl-LDH and APP are responsible for the observed synergy in thermal stability and fire performance

Styrenic Polymer Nanocomposites Based on an Oligomerically-Modified Clay with High Inorganic Content

Clay was modified with an oligomeric surfactant containing styrene and lauryl acrylate units along with a small amount of vinylbenzyl chloride to permit the formation of an ammonium salt so that this can be attached to a clay. The oligomerically-modified clay contains 50% inorganic clay, and styrenic polymer nanocomposites, including those of polystyrene (PS), high-impact polystyrene (HIPS), styrene–acrylonitrile copolymer (SAN) and acrylonitrile–butadiene–styrene (ABS), were prepared by melt blending. The morphologies of the nanocomposites were evaluated by X-ray diffraction and transmission electron microscopy. Mixed intercalated/delaminated nanocomposites were formed for SAN and ABS while largely immiscible nanocomposites were formed for PS and HIPS. The thermal stability and fire properties were evaluated using thermogravimetric analysis and cone calorimetry, respectively. The plasticization from the oligomeric surfactant was suppressed and the tensile strength and Young\u27s modulus were improved, compared to similar oligomerically-modified clays with higher organic content

Styrenic Nanocomposites Prepared using a Novel Biphenyl-Containing Clay

Montmorillonite was organically modified using an ammonium salt containing 4-acetylbiphenyl. This clay (BPNC16 clay) was used to prepare polystyrene (PS), acrylonitrile butadiene styrene (ABS) and high impact polystyrene (HIPS) nanocomposites. Polystyrene nanocomposites were prepared both by in situ bulk polymerisation and melt blending processes, while the ABS and HIPS nanocomposites were prepared only by melt blending. X-ray diffraction and transmission electron microscopy were used to confirm nanocomposite formation. Thermogravimetric analysis was used to evaluate thermal stability and the flammability properties were evaluated using cone calorimetry. By thermogravimetry, BPNC16 clay was found to show high thermal stability, and by cone calorimetry, a decrease in both the peak heat release rate and the mass loss rate was observed for the nanocomposites

The Role of the Trivalent metal in an LDH: Synthesis, Characterization and Fire Properties of Thermally Stable PMMA/LDH Systems

Two layered double hydroxides (LDHs), calcium aluminum undecenoate (Ca3Al) and calcium iron undecenoate (Ca3Fe), have been prepared by the co-precipitation method. XRD analysis of these LDHs reveals that they are layered materials and FT-IR and TGA confirmed the presence of the undecenoate anions in the material produced. The PMMA composites were prepared by bulk polymerization and the samples were characterized by XRD, TEM, TGA and cone calorimetry. Both additives greatly enhance the thermal stability of PMMA, while the calcium aluminum LDH gives better results when the fire properties were examined using the cone calorimeter

Flammability of styrenic polymer clay nanocomposites based on a methyl methacrylate oligomerically-modified clay

Nanocomposites of polystyrene, high impact polystyrene, acrylonitrile–butadiene–styrene terpolymer, polypropylene, and polyethylene were prepared using a methyl methacrylate oligomerically-modified clay by melt blending and the thermal stability and fire retardancy were studied. These nanocomposites were characterized by X-ray diffraction, transmission electron microscopy, thermogravimetric analysis and cone calorimetry. The results show a mixed morphology, depending on the polymer